Service

Reverse Engineering using 3D Laser Scanning

High-Precision 3D Scanning & Reverse Engineering Services

Arrival 3D specializes in high-precision 3D scanning and reverse engineering services, providing accurate digital replication for industries such as manufacturing, aerospace, automotive, and industrial engineering. Our team of expert engineers and project managers uses advanced LiDAR, laser scanning, and photogrammetry technology to capture intricate details and create high-quality CAD models for product development, legacy part reproduction, and process optimization.

What is Reverse Engineering?

Reverse engineering is the process of digitally capturing an object’s physical dimensions using 3D scanning technology to analyze, replicate, or improve its design. This technique is widely used for replacing obsolete parts, optimizing manufacturing processes, enhancing product designs, and performing failure analysis.

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    Our Services

    Our 3D Scanning & Reverse Engineering Services

    Arrival 3D

    High-Resolution 3D Laser Scanning

    We scan for high-density point cloud data which is converted to precise MEP and architectural BIM
    models required for renovation, remodeling, and creation of Digital Twins.

    Arrival 3D

    CAD Modeling & 3D File Conversion

    We convert scanned data into editable CAD files, ensuring compatibility with SolidWorks, AutoCAD, CATIA, and other leading design software.

    Arrival 3D

    Legacy Part Reproduction & Product Development

    Our team helps businesses recreate obsolete components, refine product designs, and improve existing parts with cutting-edge reverse engineering techniques.

    Arrival 3D

    Industrial & Mechanical Component Analysis

    We provide detailed geometric and structural analysis, helping industries such as automotive, aerospace, and oil & gas optimize designs and manufacturing processes.

    Arrival 3D

    Rapid Prototyping & 3D Printing

    Transform 3D scan data into physical prototypes with high-accuracy 3D printing for faster product testing and innovation.

    Arrival 3D

    As Built drawings

    We provide highly accurate as built 3D BIM models for renovation, remodeling, and facility management of residential, commercial, and industrial buildings.

    Veterinary Medical Diagnostic Laboratory Full model

    Benefits of 3D Scanning for Reverse Engineering

    • Fast & Accurate Data Capture – 3D scanning enables high-precision measurements of complex parts within minutes, reducing manual errors and improving design accuracy.
    • Recreation of Obsolete Parts – Reverse engineering allows businesses to recreate discontinued or legacy parts that no longer have original design files.
    • Improved Product Design & Innovation – 3D scanning provides detailed digital models, allowing engineers to analyze, enhance, and modify designs for better performance.
    • Cost & Time Savings – Traditional measuring and reproduction methods can be costly and time-consuming. 3D scanning streamlines the process, reducing labor and material costs.
    • Seamless CAD Integration – Scan data can be converted into CAD models compatible with SolidWorks, AutoCAD, CATIA, and other industry-standard software.
    • Enhanced Quality Control – Compare as-built parts with original design specifications to detect deviations, defects, or wear over time.
    • Optimized Manufacturing & Production – Reverse engineering supports custom part fabrication, rapid prototyping, and additive manufacturing (3D printing) for streamlined production.
    Accuracy

    Reverse Engineering Deliverables

    When you choose Arrival 3D for reverse engineering, you receive comprehensive and accurate digital assets tailored to your project needs, including:

    • Point Cloud Data – High-density 3D scan data in standard formats such as .e57, .pts, .xyz for precise measurements.
    • Mesh Models (STL/OBJ) – High-resolution polygonal mesh models for 3D printing, prototyping, and visualization.
    • Parametric 3D CAD Models – Fully editable SolidWorks, AutoCAD, or CATIA-compatible CAD files, ensuring seamless design modifications.
    • 2D Drawings & Blueprints – Accurate technical drawings, schematics, and cross-sections for manufacturing and engineering applications.
    •  Comparison Reports – Deviation analysis and inspection reports comparing scanned objects to original CAD designs for quality control and validation.
    • BIM & Digital Twins – High-accuracy Building Information Models (BIM) and digital twins for construction, facility management, and infrastructure projects.
    Scan to Bim Services USA
    person with laser scanner
    Reverse Engineering

    What can you do with a 3D model created by reverse engineering services?​

    Because of the high quality models produced during the reverse engineering process, the models happen to be very versatile. Among the many things that are possible:

    • Machining & molding
    • 3D printing
    • Making changes to the design
    • Patent drawings
    • Exploded 3D visualizations and animations
    • Comparisons with other parts or scans
    • Can be used to design mating parts or packaging
    • Drawings can be sent overseas for manufacturing instead of the part
    Accuracy

    Why Arrival 3D is the #1 Scan to bIM provider

    What sets Arrival 3D apart from other Scan to BIM providers? Our commitment to cutting-edge technology, industry expertise, and precision-driven results makes us the trusted partner for high-accuracy Scan to BIM services. We deliver data-rich BIM models that enhance project coordination, reduce errors, and optimize workflows across multiple industries.

    Unmatched Accuracy & Advanced Scanning Technology
    • We utilize industry-leading LiDAR, structured light, and photogrammetry technology to capture millimeter-accurate as-built data.

    • Our high-resolution point cloud processing ensures clean, noise-free BIM models for seamless project integration.

    • Our expert team ensures rapid on-site data capture, minimizing project delays.
    • We optimize point cloud conversion for quick BIM model delivery in formats like RVT, DWG, and IFC.
    • We deliver models with varying Levels of Development (LOD 100–LOD 500) to meet design, construction, and facility management needs.
    • Our services integrate with Autodesk Revit, Navisworks, AutoCAD, and other major BIM platforms for effortless collaboration.
    • Every BIM model undergoes rigorous quality assurance to ensure precision, alignment, and compliance with industry standards.
    • Our clash detection and validation process eliminates costly errors before they impact the project.
    • With years of expertise in 3D laser scanning, point cloud processing, and BIM modeling, Arrival3D is a recognized leader in the industry.
    • We have successfully delivered Scan to BIM solutions for architects, engineers, contractors, manufacturers, and facility managers worldwide.

    When accuracy, efficiency, and expertise matter, Arrival3D delivers results that exceed expectations.

    Building 3D Color Point Cloud

    Our 3D Scanning Projects