Case Study: 3D Laser Scan Production Line Factory

Project Highlights

Project Name:

Hair Care Product Manufacturer

Location:

Iowa City, IA

Objective:

Capture precise 3D scans for facility upgrades, safety compliance, and automation

Project Size:

55,000 Sq Ft

Output

Full-color registered Autodesk ReCap point cloud

Category:

Industrial 

Technology Used:

Leica RTC360, TruView Virtual

Project Overview

Arrival 3D was contracted to scan a massive hair care production facility in Iowa City, IA. The client required highly accurate as-built documentation to support a new engineering project within the plant.

3D Scan of F&B Factory

Client Overview

Our client is a leading manufacturer in the personal care industry, operating a large-scale shampoo and hair care production facility in Iowa City, IA. As part of a facility upgrade and engineering project, the client required accurate as-built documentation of the plant’s current layout to inform design decisions and ensure seamless integration of new systems.

Project Highlights

  • Scanned a large, operational shampoo production plant in Iowa City, IA

  • Completed the project in just 2 days with no disruption to ongoing operations

  • Used the Leica RTC360 to capture full-color 3D scan data

  • Delivered a registered Autodesk ReCap point cloud compatible with CAD and BIM platforms

3D Scan of F&B Factory

Process & Execution

Initial
Scanning

Leica’s RTC360 laser scanner was utilized for the scanning work. 

Data Processing &
Registration

Cyclone REGISTER 360 was used to analyze the gathered point cloud data for setting up the base for a detailed 3D model.

Final Validation & Integration

To offer a trustworthy reference for design changes and future facility management, the as-built data was transformed into a BIM model.

Challenges

  • Facility in Operation: Scanning had to be done without interrupting plant activities

  • Complex Layout: The site had dense equipment and limited accessibility in certain areas

  • Tight Timeline: The scan needed to be completed within two days to meet the client’s engineering deadlines

3D Scan of F&B Factory
3D Scan of F&B Factory

Solutions
How the Result Was Achieved

  • Utilized the tripod-based Leica RTC360 for fast, accurate scanning in tight and high-traffic areas

  • Implemented cloud-to-cloud registration for quick, precise alignment of multiple scan positions

  • Integrated scan data with customer-provided survey control points to ensure spatial accuracy

  • Processed the data using Cyclone Register360, delivering a high-quality, full-color point cloud

Results & Benefits

  • The client received a high-resolution Autodesk ReCap point cloud that could be directly imported into their preferred CAD software

  • No plant downtime or workflow interruptions occurred during scanning

  • Enabled accurate as-built referencing for the client’s engineering and retrofit project

  • Reduced the need for repeat site visits and sped up project planning and design workflows

3D Scan of F&B Factory

Highlights

Project Gallery

Solution

Key Insight

By leveraging tripod-based laser scanning with the Leica RTC360, Arrival 3D was able to capture detailed, high-accuracy point cloud data in a fully operational production environment—delivering a non-disruptive, efficient solution that empowered the client’s engineering team to move forward with confidence and precision.